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Thread: 02 FLHTCUI loses power / everything dead

  1. #1
    Junior Member Biker
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    Feb 2005
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    Palo Alto, California
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    16

    02 FLHTCUI loses power / everything dead

    I have 02 Ultra Classic with 95 inch Screaming Eagle upgrade engine. The bike has died on me several times. No power anywhere and engine dead. Let it sit for about 5 minutes and all is normal.

    Engine temp on the last failure yesterday was 220. Not really hot for outside temps of 100 +.

    Had it in the shop Wed in Eureka CA because it was quiting while I was on a long trip. The shop cleaned the air filter . Ran diagnostics and didn't find anything.

    A fellow rider on the trip said he had seen this on the Ultra before and the problem was the voltage regulator or voltage relay..

    Any help appreciated.

    Thanks Joe

  2. #2
    Member Biker
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    Aug 2004
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    Maryland
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    87

    Re: 02 FLHTCUI loses power / everything dead

    Also have the main fuse in the fuse block changed they had a recall Ithink on the 02's because of a faulty circuit breaker or resetable main fuse
    Ride it like you stole it

  3. #3
    Administrator Senior Member Wide's Avatar
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    HCG World Headquarters, Signal Hill, CA
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    Re: 02 FLHTCUI loses power / everything dead

    Yes the main circuit breakers had a recall that caused this
    .-/c-.,_ /
    (_)'==(_)


    "parts left out cost nothing and create no service problems" Boss Kettering

  4. #4
    HCG Technical Senior Member JD's Avatar
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    Re: 02 FLHTCUI loses power / everything dead

    Is this a problem on '02 FLHRs also?

  5. #5
    Junior Member Biker
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    Feb 2005
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    Palo Alto, California
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    Re: 02 FLHTCUI loses power / everything dead

    I have had the breaker replaced two times. One during the recall, and again after a simular problem two years ago.

    The resetable main fuse sounds like a good place to check as well as rechecking the breaker again.

    Any other ideas welcomed
    Thanks
    Joe

  6. #6
    Senior Member Biker
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    Apr 2010
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    Macon, GA
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    124

    Re: 02 FLHTCUI loses power / everything dead

    I know this is an older thread but thought I would post my experience with a similar problem. I have 80K on my 02 Ultra and 3 times I had similar problems. When it happen to me I got a history code and all 3 times I checked it with my Blue Streak BDM it came up systems relay. Replaced it and problem fixed. The system relay is only about $8 and is on the same side as the ECM. I keep a spare in my tour pack with my fuses.
    Just a few more states and I will have them all on one motorcycle. If you see my bike on a trailer it is stolen call the police. http://i143.photobucket.com/albums/r...s/mapsmall.jpg

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